REAR BRAKE (for Disc Type) > REASSEMBLY

for Preparation Click here



1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

HINT:
Fully tighten the rear disc brake bleeder plug after bleeding any air left in the system.



2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP


3. INSTALL PISTON SEAL


    C190379E02

  1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal as shown in the illustration.

  1. Install the piston seal to the disc brake cylinder assembly.

    NOTICE:
    Securely install the piston seal to the groove of the disc brake cylinder.



4. INSTALL CYLINDER BOOT


    C190380E03

  1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot as shown in the illustration.
    Text in Illustration 
    *1
    		Cylinder Boot
    *2
    		Disc Brake Piston

  1. Apply a light layer of lithium soap base glycol grease to the entire circumference of the rear disc brake piston as shown in the illustration.

  1. Install the cylinder boot to the rear disc brake piston.

  1. Install the rear disc brake piston to the rear disc brake cylinder assembly.

    NOTICE:
    Do not install the cylinder boot after installing the piston into the disc brake cylinder.



5. INSTALL REAR DISC BRAKE PISTON


    C108956

  1. Install the seal portion of the cylinder boot into the groove portion of the rear disc brake cylinder.

    NOTICE:
    Securely install the cylinder boot to the groove of the rear disc brake cylinder.



    C108957E02

  1. Using SST, screw the piston to the end by turning it clockwise as far as possible.

    SST
    09960-10010   (09963-00400)

    NOTICE:
    1. Securely install the cylinder boot to the groove of the piston.
    2. Do not damage the piston or cylinder boot.



    C108958E01

  1. Using SST, slowly turn the piston counterclockwise until the piston groove is positioned as shown in the illustration.

    HINT:
    When installing the disc brake cylinder to the disc cylinder mounting, align the piston groove with the protrusion on the brake pad.



    C108959E02

  1. Make sure that the cylinder boot is securely installed into the groove of the disc brake cylinder and disc brake piston.
    Text in Illustration 
    *1
    		Disc Brake Piston
    *2
    		Cylinder Boot
    *3
    		Disc Brake Cylinder